Reusable Face Shield & Ear Saver That Are Easy to Make with Laser Cutters

COVID-19 continues to affect millions worldwide. Virus prevention materials are getting harder to get, but you can still help by creating face shield and ear savers for frontline healthcare workers, yourself, or your loved ones. 

Download our ear saver and face shield designs that are adjusted perfectly for FLUX laser machines. These designs are quick and easy to make, low cost, long-wearing, can be stored and shipped flat, can be disassembled for sanitization, and are reusable. 

Here’s what you need to make the face shield & ear saver:

Assembly Tools
  • Laser cutter 
  • Scissors
  • Rubber gloves (to keep the items clean and to protect your hands), face mask (or something to cover your face during production), and disinfected work surface
Laser-Cut Materials

Face Shield

  • Headband: .060″ or 1.5mm PET/PETG sheet (approximately 16″ x 2″ or 406mm x 50mm per shield)
  • Visor: .020″ or .5mm PET/PETG sheet (approximately 9.5″ x 9.5″ or 241mm x 241mm per shield)
  • Velcro Strap: .75″ or 20mm width (approximately 350 mm in length per shield recommended)

Ear Saver 

  •  Ear Saver: 3 mm acrylic sheet
Cut Files (Single Shield)

Head Band (.060″ PETG)

https://beamstudio.s3-ap-northeast-1.amazonaws.com/resource/face-shield/headband.svg

Visor (.020″ PETG)

https://beamstudio.s3-ap-northeast-1.amazonaws.com/resource/face-shield/face-shield.svg

Velcro Strap

Cut with scissors at 350 mm minimum 

Ear Saver (3 mm acrylic sheet)

https://beamstudio.s3-ap-northeast-1.amazonaws.com/resource/face-shield/ear-saver.svg

Face Shield DIY Tutorial 

LOOKING FOR MORE IDEAS?

We invite FLUXers to join our Facebook community and share your works with us! You will also find inspiration from other members.

Learn more about Beambox, the most intuitive professional laser cutter/ engraver.

Learn more about beamo, the world’s smallest CO2 laser cutter/engraver.



Metal in Action
That Takes beamo II to limits.

With the 2W Infrared Laser Add-on, beamo II can engrave not only acrylic, wood, glass, and leather, but also gold, silver, copper, iron, aluminum, and more.

Pet Tag

Custom Tag

Metal Tableware

Custom Keychain

Unlock All Metal in beamo II

Whether it’s custom metal jewelry, one-of-a-kind medals, or personalized tags and tools, the 2W Infrared Laser Add-on engraves smoothly on any metal like object.

Laser in Color,
That Makes beamo II More Fun.

beamo II brings full-color printing to your laser projects without removing the laser module. CMYK colors are applied in a single pass, delivering vibrant hues and fine, intricate details. From subtle gradients to bold patterns, every creation comes to life with stunning clarity.

Custom Stickers

Laptop Models

Custom Decorations

Custom Standees

Go Full Color

beamo II delivers full-color laser projects in a single pass without removing the laser module. CMYK colors appear together with vibrant hues and intricate details. Every gradient, every pattern, every design comes to life seamlessly, from your first idea to the finished creation.

Expand More with CO2 Laser

beamo II is the first CO2 laser cutter with full-color printing, applying CMYK in a single pass. Colors are pure, layers are clear, and details are crisp. From subtle gradients to bold patterns, every design comes to life with vivid precision.

600 DPI. Color That Impresses.

beamo II prints with up to 600 DPI precision. Colors are rich, gradients smooth, lines sharp, shadows layered. Every detail is captured exactly as you imagined. From professional portfolios to one-of-a-kind gifts, every creation shines with stunning clarity.

30W CO2 Laser,
That Does it All.

beamo II comes with a 30W CO2 laser, precise, powerful, and ready to bring your ideas to life. From wood, leather, cardboard, and fabric, to transparent or vibrant acrylic, it cuts cleanly and engraves delicately. No limits. No delays. With Beamo II, every idea becomes reality.

Birthday Stand

Custom Pet Bowl

Puzzle Game

Custom Tumbler

Engrave & Cut Effortlessly

From delicate crafts to unique gifts, from classroom experiments to professional designs, beamo II handles every project with ease. Every cut and engraving transforms inspiration into reality.

Look Closer, See the Detail.

Even the finest textures and most intricate designs come through with stunning clarity. With up to 1000 DPI precision, beamo II brings delicate charms, one-of-a-kind gifts, and demanding professional projects to life—flawless, even under close inspection.

Add a Pop of Color!

beamo II is the world’s first CO2 laser cutter with CMYK printing. With CMYK printing in a single pass, colors are pure, layered, and more vibrant than ever. From subtle gradients and bold patterns to intricate design details, beamo II brings every creation to life

There’s More Room for Your Ideas.

Want to tackle thicker materials or explore more advanced creations?
 With beamo II’s Extension Base Add-on, the engraving height increases from 1.2 inch to 6.1 inch, making it easy to work with thick objects. Pair it with the Automatic Feeder and Chuck Rotary, and you unlock even more creative possibilities.

No More Limits on Length.

Handle materials longer than the machine itself with ease using the Auto Feeder Add-on. From long wooden boards and extended acrylic sheets to other elongated designs, everything can be engraved, cut, and printed smoothly. Length is no longer a limitation.
*Requires the Extension Base Add-on.

Circle Back to Your Creativity

With beamo II’s Chuck Rotary Add-on, you can extend your ideas to a variety of objects. From glass cups and wine bottles to baseballs, everything can become a one-of-a-kind creation.

*Requires the Extension Base Add-on.

Keep Your Space Clean

Creativity needs room to breathe, and so do you. With Beam Air, smoke and odors from laser engraving are efficiently captured, keeping your workspace fresh and clean. Whether at home, in a studio, or a shop, Beam Air protects your environment so you can focus on every creation with confidence.

一次看懂兩代的不同

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